Strategic forward integration into 11kV to 66kV XLPE HT power cables, deploying dry-curing CCV line technology to supply India's utility grids.
Palriwal Industries is embarking on a significant forward integration initiative. By expanding our capabilities from raw conductor wires to fully insulated HT cables, we are positioning ourselves to capture a larger portion of the power transmission value chain.
High-grade electrical conductor (EC) metal rods forming the primary material input.
Precision wire stranding representing our established manufacturing core expertise.
Forward integration into 11kV to 66kV XLPE insulated HT cables for grid systems.
Providing end-to-end grid connectivity, substation solutions, and complex power distribution layouts.
This project builds upon Palriwal's established capabilities and market footprint, creating a scalable pathway for business growth. India's rapid industrial expansion requires a resilient, high-capacity electricity grid.
Leveraging over two decades of metallurgical processing, drawing, and stranding expertise to ensure top-tier cable core quality.
Utilizing owned vacant land next to our existing Ranchi facility, eliminating acquisition costs and permitting latency.
Sharing administrative overheads, quality lab resources, raw material networks, and engineering teams for cost-effective operations.
Catering to direct demand from state DISCOMs and regional utilities that already purchase our conductor products.
National and state corridors are adding thousands of circuit kilometers annually to connect developing load centers.
Evacuating power from remote solar and wind farms to the national grid requires robust high-voltage feeder cables.1
With national and regional utilities rapidly upgrading their transmission networks and integrating renewable energy sources, the demand for reliable high-voltage cables is at an all-time high.
Palriwal's upcoming facility is engineered to produce a complete line of high-reliability insulated power cables to serve both medium and high voltage transmission grids.
Medium Voltage Distribution
Local urban distribution grids, commercial feeder grids.
Inter-substation transmission networks
Heavy industry raw feeder loops, utility distribution links.
Sub-transmission main networks
Heavy power corridor utilities, bulk power industrial substations.
Best for
Local urban distribution grids, commercial feeder grids.
Deploying Continuous Catenary Vulcanization (CCV) process technology ensures that the extruded polymer layers maintain complete concentricity, preventing electrical failures under high voltage stress.
01
A vertical CCV tower extrusion line ensures absolute concentricity of heavy polymer layers under high voltage stress.
02
Vulcanization takes place under heat and pressure in a nitrogen gas environment instead of steam, preventing moisture treeing.
03
Triple co-extrusion applies the conductor screen, insulation, and insulation screen simultaneously, eliminating voids.
04
Dry gas curing prevents structural degradation, drastically reducing water-tree formation and failures.
05
Guarantees high insulation resistance and extremely low dielectric losses under continuous grid loads.
A vertical CCV tower extrusion line ensures absolute concentricity of heavy polymer layers under high voltage stress.
Vulcanization takes place under heat and pressure in a nitrogen gas environment instead of steam, preventing moisture treeing.
Triple co-extrusion applies the conductor screen, insulation, and insulation screen simultaneously, eliminating voids.
Dry gas curing prevents structural degradation, drastically reducing water-tree formation and failures.
Guarantees high insulation resistance and extremely low dielectric losses under continuous grid loads.
01Extrusion, Vulcanization
Layout designed to optimize material flow from raw wire rods through extrusion, vulcanization, and finished drum packaging.
02Dielectric, Resistance Tests
Equipped with high-voltage testing bays and laboratories to test dielectric strength, resistance, and standard compliance.
03Modular CCV Lines
Facility blueprints include modular spaces allowing expansion of curing lines as utility demands scale over time.
04Grid Access, Transport
The new facility is planned for seamless execution, sharing Ranchi's logistics connectivity and grid power access to ensure fast installation.
Finalizing modular blueprints and securing necessary environmental clearances.
Commencing the structural build on the acquired adjacent land in Ranchi.
Importing and setting up the advanced CCV tower extrusion lines.
Commencing commercial production of 11kV to 66kV XLPE HT Cables.
By leveraging our existing infrastructure and land in Ranchi, the HT Cable integration project drastically reduces standard setup costs, accelerating our path to profitability and enhancing overall margins.
Project Investment
₹21 Cr excluding working capital
Value-added HT cables command significant premiums over standard conductors.
Existing land ownership and shared operational overheads lower execution risk.
Targeted payback period reduced by shared infrastructure synergies.
Nitrogen gas environment for vulcanization drastically reduces the immense water consumption typically associated with traditional steam-curing methods.
Advanced CCV extrusion technology eliminates voids and maintains concentricity, resulting in far fewer rejections and reduced raw material waste.
State-of-the-art motors and heating towers optimized to lower overall electrical load, aligning with our commitment to lower the carbon footprint per ton produced.
This expansion marks a significant milestone in Palriwal's evolution into a more integrated power infrastructure solutions company.
